Automotive
How Maruti Suzuki Achieved 3X Productivity Improvement with Fitout Master
Replacing scissor lifts with lightweight Fitout Master towers for EOT crane servicing at heights up to 25 feet.
01 / Client Overview
Maruti Suzuki India depended on scissor lifts for EOT crane maintenance at heights up to 25 feet. These occupied high floor space, had limited mobility, required continuous power, and suffered frequent breakdowns — creating safety concerns and escalating costs.
02 / Critical Challenges
25-Foot EOT Crane Access
Maintenance at heights up to 25 feet for EOT crane servicing operations.
High Floor Space
Dependence on scissor lifts with high floor space occupation in production areas.
Power Dependency
Continuous power requirement increasing operational costs significantly.
Frequent Breakdowns
Frequent breakdowns and safety concerns with aging scissor lift equipment.
03 / The Y Group Solution
Lightweight Construction
Lightweight construction for easy handling by maintenance teams.
Corrosion-Resistant Design
Corrosion-resistant industrial design for long-term durability.
Tool-Free Assembly
Tool-free, quick assembly with integrated stabilisers and stairway with J hook.
Approved Replacement
Approved replacement for unsafe monkey ladders — meeting all safety standards.
04 / Performance Results
3X improvement in EOT crane maintenance productivity.
5X reduction in operational costs compared to scissor lift maintenance.
Zero power requirement — energy-independent operation.
Full safety compliance replacing unsafe monkey ladders.
"The Fitout Master with J Hook transformed our EOT crane maintenance — delivering measurable productivity improvements while eliminating hidden maintenance costs."
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