FMCG & Consumer Goods
How Reckitt Achieved 3X Productivity and Safety Boost in Automated Manufacturing
Replacing fixed steel ladders with mobile height-access platforms for conveyor maintenance in automated production facilities.
01 / Client Overview
Reckitt faced challenges with conveyor maintenance at heights exceeding 1.3 meters. Fixed stainless steel ladders offered limited flexibility, lacked safety features, and caused mobility difficulties. Repeated repositioning increased downtime significantly.
02 / Critical Challenges
Height Maintenance
Conveyor maintenance at heights exceeding 1.3 meters requiring frequent access.
Fixed Ladders
Fixed stainless steel ladders with limited flexibility and no safety features.
No Safety Features
No handrails, guardrails, or safety chains on existing access equipment.
Heavy Equipment
Heavy ladders causing mobility difficulties and increased repositioning time.
03 / The Y Group Solution
Lightweight Mobile Platforms
Lightweight and mobile platforms for rapid repositioning between stations.
Integrated Safety
Integrated handrails, guardrails, and safety chains for comprehensive protection.
Tool-Free Setup
Quick setup without special tools for minimal maintenance downtime.
Corrosion-Resistant
Corrosion-resistant factory construction designed for repetitive maintenance operations.
04 / Performance Results
3X increase in maintenance productivity across conveyor operations.
Significant reduction in repositioning time between maintenance stations.
Zero special tools required for setup — quick deployment by any technician.
Full compliance with global manufacturing safety standards.
"The mobile platforms transformed our maintenance workflow — eliminating the safety gaps of fixed ladders while dramatically reducing repositioning time."
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