3x productivity gain in height-maintenance.
Reckitt Benckiser deployed an integrated scaffolding + ladder solution across 3 Indian manufacturing sites — tripling productivity on line-side height maintenance.
Measurable impact across the operational footprint.
Height-maintenance tasks now complete in one-third the previous time.
Consistent equipment spec across all 3 Indian plants.
Line damage from ladder/scaffold incidents eliminated.
Line-side access, under pressure.
Reckitt Benckiser's pharma + FMCG manufacturing lines demand regular height work — conveyor maintenance, lighting change-outs, inspection ports. The existing mixed fleet of aluminium ladders and improvised scaffolds slowed the EHS team down.
Safety paperwork, ladder setup, and inspection slack were eating productivity. The operations lead wanted a single-vendor spec that'd normalise everything.
Reckitt manufacturing line — integrated access kit on-site
One vendor, three sites, one spec.
Y Group specified an integrated kit: FRP Single Side Ladders for live-electrical points, Aluminium Single Side for general trade, and XO Ladderspan Towers for platform-requiring maintenance windows.
Each site received the same equipment spec and training protocol — giving Reckitt's maintenance crews equipment parity across Indian operations. EHS paperwork standardised in parallel.
- check_circleTri-product kit: FRP, Aluminium, Tower
- check_circleEN 131 + ERDA certifications
- check_circleConsistent spec across 3 sites
- check_circleStandardised EHS training
- check_circle7-14 day lead time per site
- check_circleSingle-vendor accountability
On-site.
Manufacturing Line
Integrated access kit deployed line-side for conveyor maintenance.
Platform Work
XO Ladderspan in use for platform-required maintenance windows.
“Same kit across 3 sites. Same paperwork. Same training. That's how you triple productivity.
What was on site.
FRP Single Side Ladder
Non-conductive 7-layer fibreglass step ladder. ERDA-tested 62 kV dry / 40 kV wet per IEC 60060-1:2010. 10 sizes 2-14 step, 150 kg rated.
XO Ladderspan Tower
Platform scaffold certified to BS EN 1004-1:2020. Up to 10 m working height, 220 kg capacity.
FRP Double Side Ladder
Twin-sided climb with 7-layer FRP non-conductive rails. 8 sizes 4-14 tread, ERDA-tested.
Other sites where we earned trust.
Maruti Suzuki
120 FRP ladders across Manesar paint shop, zero electrical incidents in 18 months.
Tata Steel
Mobile modular scaffolding with staircase access — 3x loading-bay productivity.
Adani Power
ERDA-certified FRP towers for 30 kV panel maintenance across 4 thermal plants.
Run the same playbook at your facility.
Y Group will survey your site, propose the right access equipment, demo on-site before purchase, and deploy across all locations. Lead time 7–14 days from 24 branches across India.