Case Study Power · Utilities

30 kV panel maintenance — certified safe.

Y Group FRP access towers and ladders deployed across Adani Power's thermal generation fleet — enabling safe 30 kV panel maintenance with ERDA-validated non-conductive construction.

Client
Adani Power
Adani Power Limited
Sector
Power
Thermal Generation
Location
Multi-Site
India — 4 plants, 14,400 MW
Deployment
ERDA Certified
FRP Towers + Ladders across control rooms
Outcome

Measurable impact across the operational footprint.

4
Thermal Plants

Covered Mundra, Tiroda, Kawai, Udupi — combined 14,400 MW capacity.

30kV
Safe Operating Limit

ERDA certified up to 62 kV dry / 40 kV wet withstand.

100%
Non-Conductive Fleet

Full replacement of conductive equipment near control panels.

01 · The Challenge

Conductive access near live bus-bars.

Adani Power operates high-capacity thermal plants where control room bus-bars carry 30+ kV continuous loads. The existing aluminium access ladders and mobile towers sat dangerously close to live conductors during routine maintenance.

The central EHS team mandated a site-wide switch to verified non-conductive access equipment with third-party electrical certification — no exceptions.

Adani Power site

Adani Power control room — XO FRP Tower positioned near 30 kV panels

02 · The Solution

FRP towers + ladders, plant-wide.

Y Group proposed the XO FRP Tower for platform work and FRP Single Side Ladders for point-work — all covered under ERDA Test Report RP-2324-031316a, IEC 60060-1:2010.

Each FRP unit ships with identical 7-layer composite rail construction. Adani's EHS auditors reviewed the test certificate + sampled withstand-testing in person before plant-wide rollout.

Key features deployed
  • check_circleXO FRP Tower — up to 10 m working height, non-conductive
  • check_circleFRP Single Side Ladder — 10 sizes for point-work
  • check_circleERDA 62 kV dry / 40 kV wet certified
  • check_circleIEC 60060-1:2010 compliant
  • check_circleNABL + ILAC-MRA traceable
  • check_circle7-layer FRP composite construction
Deployment Gallery

On-site.

Hover any photo to read the caption.

62 kV withstand is the only number our safety manual cares about. Everything else Y Group delivered was bonus.

Adani Power EHS Manager
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Deploy on your site

Run the same playbook at your facility.

Y Group will survey your site, propose the right access equipment, demo on-site before purchase, and deploy across all locations. Lead time 7–14 days from 24 branches across India.